Core Positioning: The Ultimate Solution for Precision and Efficiency
This system is engineered for customers demanding unparalleled machining efficiency, consistent yield rates, and complex edge profiling capabilities. It optimizes the two most critical stages of the grinding process through two core technologies.
I. Core Technology Analysis: A Powerful Synergy*
1. Fully Servo-Controlled Feed Coarse Grinding System – Precision Power Control**
* **Traditional Pain Points**: Conventional hydraulic or pneumatic feed systems suffer from response delays, insufficient precision, and dead zones, leading to unstable grinding volumes and frequent edge chipping, especially when processing glass corners.
* **Technical Principle**: High-precision servo motors directly control the grinding head's feed, enabling digital, program-controlled precision motion.
* **Revolutionary Advantages**:
* **Micron-Level Precision**: Feed accuracy reaches 0.01mm, ensuring identical grinding depth for every glass piece.
* **Ultimate Stability**: The servo system's high rigidity eliminates crawling, maintaining smooth operation even under heavy-load rough grinding to effectively **prevent chipping**.
* **Intelligent Adaptation**: Pre-set grinding parameters for different glass thicknesses enable one-touch production changeovers. The system continuously monitors load and automatically performs micro-adjustments.
* **Complex Processes**: Effortlessly achieves **gradient grinding** or roughing of **irregular contours**, laying a perfect foundation for subsequent polishing.
**2. Air-Suspension Power Polishing – The Art of Flexibility**
* **Traditional Pain Points**: Conventional spring-loaded or counterweight polishers apply constant pressure that's difficult to control precisely. Uneven glass surfaces or slight thickness variations cause fluctuating wheel pressure, resulting in inconsistent polishing (over-polished areas alongside under-polished spots).
* **Technical Principle**: Utilizes compressed air to form a uniform “air cushion,” enabling the polishing wheel to **adaptively float** upon contact with the glass.
* **Revolutionary Advantages**:
* **Constant Pressure Polishing**: Regardless of minor surface irregularities or thickness variations, the air-float system ensures **consistent pressure** between the polishing wheel and glass.
* **Uniform Consistency**: This is key to achieving **ultra-high gloss, glare-free, and ripple-free** polishing results. Polishing force remains completely consistent from the front to the back edge of the glass.
* **Protects Glass and Polishing Wheel**: Flexible contact effectively cushions impacts, preventing breakage of thin or irregularly shaped glass during polishing. It also significantly reduces abnormal wear on the polishing wheel, extending its lifespan.
* **Perfect Edge Treatment**: For sharp corners on beveled edges, air-cushion polishing achieves perfect conformity, avoiding the “rounded corners” or “over-polishing” caused by rigid pressure in traditional polishing.
II. Synergistic Effects of Integration: 1+1 > 2
When these two systems are integrated into a single horizontal single-side edger, they produce remarkable synergistic effects:
1. **Quality Leap**:
* **Coarse Grinding Stage**: The full servo system creates a **dimension-precise, contour-consistent** base for the glass edge.
* **Fine Polishing Stage**: The air-suspension system performs **uniform, constant-pressure** polishing on this perfect base.
* **Final Outcome**: Every piece of glass leaving the factory achieves near-perfect edge gloss, straightness, and contour consistency, with **yield rates approaching 100%**.
2. **Efficiency Breakthrough**:
* Exceptional processing stability enables **significantly increased conveyor speeds** without compromising quality.
* Reduced rework and scrap from chipping or uneven polishing boosts overall production efficiency by over 30%.
3. **Capability Expansion**:
* This integrated system effortlessly handles **ultra-thin glass** (<3mm), **oversized panels**, and **complex irregular edges** (e.g., multi-step bevels, compound edges)—challenges beyond the reach of conventional equipment.
4. **Intelligent Operation & Cost Reduction**:
* The fully servo system enables digital management and one-click recall of processing parameters, reducing reliance on operator experience.
* The air suspension system protects expensive polishing wheels, lowering consumable costs